In person, as a visitor watches, the question is usually “Are you hand sewing all of it?” or something about the stitches itself. Online, the question I get is about what kind of machine I am sewing with.
Straw plait millinery was hand sewn up until the invention of the straw sewing machine in the late 1860s. The first straw sewing machine was for sewing the bind edge of a bonnet or hat, not the whole body. The machine for sewing all of the straw came just a short time later. These machines came into common, but not universal use, in the 1870s. I say not universal use because some original pieces from the 1880s still show hand sewing for the construction.
I sew my straw millinery as they did in the nineteenth century up through the mid-century: by hand.
I use little stitches on the outside and long, half inch to inch long stitches on the inside.
To this day, I am still amazed by the visible stitches inside many straw bonnets. Here is an original bonnet I have in my TLC collection. The left photos is outside. The right photo is inside. Notice how you can barely, if at all, see the stitches on the outside, while on the inside the stitches are very visible.
From an artistic or craft standpoint, I find I have far more control over the straw when working by hand. I can adjust the tension, slightly curve, shape, or even fold the straw as I work. This allows me to create the shapes of each style including the height seen in an 1860’s spoon bonnet or the straw bavolet in an 1840s bonnet or the V point of a Regency or late century hat. This straw manipulation is the job of my left hand. So, both hands get tired, often very tired and sore, when I push them. I go through a lot of creams and visit my massage person regularly.
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A cottage industry at its simplest is product creation in the home.
Product creation in the home, cottage industry, simultaneously provides income for the home, ideally utilizing the resources immediately or locally available, and contributes to the economy of rural and developing areas. When the product created went from the home to a larger manufacturer, as was the case with sewing straw bonnets or hats, this was known as piece work. This is not to say home manufacturing solely occurs in rural or developing areas. Product development can also be done in urban homes, where it is often referred to as home manufacturing instead of cottage industry. In this case, the materials are often provided. Flower making or band-box making would be examples of this.
Straw plaiting and straw sewing as cottage industries in the 19th century were prominent in England and Italy in Europe, and in the New England through New York areas of the United States. (Some areas, such as Luton in England, continued plaiting well into the 20th century.) Straw cottage industry took fibers easily grown in these regions, commonly wheat and rye, and transformed them into money earning product. (more details in From Field to Fashion) The workflow differed between the US and England. In England, straw markets were the norm. Plaiters and sewers exchanged their goods for the best price of the day based on their materials and work. In the US, an industry representative would come to collect finished work in exchange for pay. (I did read a single passage saying a woman could take her work to the local dry goods store with the merchant acting as the industry representative. I need to find additional support for this to be sure of the actuality.) These pieces (bonnets and hats) would then go a factory to be wired and finally sized (blocked and stiffened.) At this point, they were ready to go to straw goods stores and millinery shops.
I used to think straw sewing as a cottage industry in the US faded out by the turn of the century. Then, I discovered this log book for tracking straw sewing from 1904. Likely, this sewing was done by machine. This is based on the year and by the number of pieces this person could get done in a month. The booklet gives directions for sewing and shop regulations inside each cover. The pages give space for tracking: Date – Block – Pattern – Goods – Price – Amount
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Each of these points are general for fashionable bonnets made of straw, primarily straw plait, from approx 1858 through 1863. Finer points adjust with each season’s prevailing fashion.
General Construction – Straw bonnets were sewn by hand in the round. Plaits ranged from 1/8″ split straw to wider whole straw and fancy plaits. Woven straw was also used.
Tip – The back section of the crown in the tip. On a straw bonnet this can either be domed, flattened at the back curving to the side of the crown. It should not have a sharp angular transition from the back to the sides.
Crown – The crown of a straw bonnet should create a smooth transition from the crown to the brim. Much of the shaping in the bonnet will be created in this transition area.
Brim – The brim of a straw bonnet will vary according to fashion. The brim’s edge should be a single or double row of straw plait. It should not have raw edges needing to be bound.
Cheek-tabs – The cheek-tabs should have a gentle curve coming from the neck edge of the crown along the side of the bonnet dropping down to roughly your jaw line meeting the brim edge. This is a graceful line, not a straight edge or angular transition. There is a variation in the twist of the cheek-tab from the fifties into the sixties. The cheek-tab is part of what helps hold a bonnet in place.
Binding – The binding on a straw bonnet should be straw plait. Raw edges were covered on the exterior and sometimes the interior along the back of the cheektabs, sides and tip. Multiple rows were used as well.
Lining – A lining is a functional layer of light weight, open-weave cotton covering most of the interior of the bonnet. It aids in keeping the straw from snagging the hair while worn. The lining can not be seen when the bonnet is worn.
Frill/Cap/Ruche –This decorative layer of gathered cotton or silk covers fills the inside of the brim. This is very fine most often net, lace or organza. The full frill aides in holding the bonnet in place.
Facing – Some bonnets have a facing of silk from the edge of the brim through the first couple inches of the interior brim.
Bavolet/Curtain – The bavolet is attached to the binding edge on a straw bonnet along the sides and crown. This silk piece should be lined with net to give it more body. The bavolet may be a single piece of fabric, most often on the bias and occasionally on the grain, or pieced from bias cuts of ribbon. The bavolet may also be decorated.
Functional Ties – The functional ties are attached to the interior of the cheek-tabs or under the decorative ties. These are narrower ribbon to hold the bonnet in place.
Decorative Ties – Decorative ribbons are wide, 3″-8″ based on a wide survey I did years ago. They are on the grain, not bias. Tied, they do not take the support of the bonnet.
Interior Decoration – Interior decoration also helps hold the bonnet in place.
Wearing nineteenth century clothes, we find they fit differently than our modern clothes. The waist is in a different spot. The bust sits differently. Seams are used to accent or de-accent parts of the body. The fit feels different and moving in the clothes is different. The same is true for hats and bonnets. In previous posts I’ve talked about bonnets and perch. Here, we are going to look at how a hat was worn and how it “fits”.
In the 1850s and 1860s, hats were worn much higher on the head than we are accustom to in the twenty-first century. Think about when you wear your modern beach or garden hat. You know that line across your forehead where it sits after a long hot day? You do Not want that. A mid-nineteenth century hat sat higher, at the top of your forehead, at your hair line, or even higher. Take a look at these fashion illustrations from 1860-1862. Notice where each hat sit. In a few illustrations, the front hairline is obviously below the crown line. In others, the crown sits just at this line. The hat sits atop the head, not encompassing it. The curve of the brim is what dips to the eye line, not the hat itself.
What does this mean for you when picking a size?
There are two factors for finding a comfortable fit: Size and shape.
The difference in wear or placement means we measure for a mid-nineteenth century had differently than we do for a twentieth or twenty-first century hat. The modern hat is measured just above the eyebrow. (This is also where many of us measure for bonnets. We want to keep you on your toes.) For mid-nineteenth century, we measure higher, at the hair line. In this illustration, we can see the difference between where the two measurements would be.
These higher, hairline measurements are often smaller than those taken at the eyebrow. A hat worn at this point can be slightly smaller to slightly larger for comfort. So, add and subtract an inch to your hairline measure.
For example: I am 22.5″ around at my eyebrows and 21.5″ at my hairline. The vast land of the internet tells me that the average woman’s head measures 22.5″ to 22 5/8″ around at the modern measuring point. So, I am about average. I comfortably wear a mid-nineteenth century hat that is 19.5″ to 21.5″
General guidelines I use:
Small = Less than 21″ at the hairline (crown less than 20″)
Average = 21″-22.5″ at the hairline (crown 20-21.5″)
Large = Greater than 22.5″ at the hairline (crown greater than 22″)
Just like every head measures a bit differently, they are each shaped a bit differently.
When looking from above, some people have rounder heads while other have more oval heads. Both of these shapes to the right can have a circumference of 22.5″. Yet, the same hat would fit each head differently.
I will try to indicate which hats have rounder crowns or more oval crowns. I am in the process of naming the crowns. Hopefully, that will help.
A few years ago we looked at how some original women wore their bonnets perched on the backs of their heads as well as how we can also do so. If you missed it, the post was called Got Perch?
This was only one of several ways women wore their bonnets. Today, I would like to look further at how mid-century women wore their bonnets. Let us start with more examples of the bonnet being worn behind the mid-point of the head.
You will notice some variation in how far back the bonnet is worn. The two women on the lower left appear to have their bonnet furthest back among the group. These two also happen to have their bonnets angled more than the others. From the views/positions we have, the third woman from the left on the bottom row appears to have a nearly vertical position to the brim and tip. We can not say for certain with the other women; though I suspect the top left may also be nearly vertical. We can also see that most of these women have their flowers reaching further forward than the brim edge of the bonnet. The position of these flowers may help hold the bonnet in place. In the lower right, the flowers can be seen cupping the top of her head. Take a particularly close look at the woman on the lower left. There is a piece photographing white sitting below the flowers/decoration. This may or may not be a stay.
This next group of women are wearing their bonnets at or just forward of their mid-point.
We see greater variety in the angle of which these bonnets are worn, seeing them worn nearly vertical, angled slightly forward and angled slightly backward. The bottom right and bottom left images show the further forward reach of the spoon bonnet while displaying noticeable difference in the depth, angle and shaping of the crown and tip. In the top left and top right images, we can see how the frill aids in holding the bonnet on. Again, the flowers are aiding in securing the bonnet to the head. In the bottom row, third from the left, you can see the woman’s flowers reaching down over the hair line. (The lower right image could be considered as wearing her bonnet quite forward.)
In this next group, we see the bonnet worn quite forward of the mid-point.
Many will notice these women each look more mature. I do not know if this is a coincidence or if there is truly a connection between age and mode yet. I will look further into this. While these bonnets are worn further forward and a couple are rounder, the fashionable spoon shape is present. The bonnet with the daisies, second on the bottom row, demonstrates well how the flowers can hug the top of the head. In several cases, the flowers sit forward enough to reach to or even beyond the hair line. If there is a connection between age and this mode of wearing, there could be further speculation that this positioning of flowers could conceal a thinning part.
The following group was collected as I was looking at untied or partially tied bonnets. These are late 1840s through early 1850s examples. Each either has the ribbons simply looped over each other without a bow or completely untied. Many, if not most, of the women above would have worn their bonnets in this style ten to twenty years previous.
One would think I would have gotten around to having my image struck at some point in the past 30-some years. It is, after all, one of those things reenactors and living historians do. They have sit for period photos in their period attire.
Me? Not so much.
I need to clarify…. Back in the 90s, I did stand for images take during a PR shoot at the museum. I posed with a coworker on the steps of Altay, if I recall correctly. I have no idea where those images ended up. I’ve wanted one of my own ever since.
Two weekends ago, the weekend I did the dolls as fancy work presentation, I learned Dave, a wet-plate photographer of Victorian Photography Studio, was on site doing photos for staff. Better yet, he would be back the next weekend for the Civil War living history event. I was determined I would finally go to get my tintype done.
So…..
Saturday morning rolls around, and it was raining. Rain means clouds. Clouds mean dark. I wasn’t sure if photographs would even be possible. We did a few test shots. The first (left) came out spooky dark. The second (center) came out better, but with notable shadows.
I actually really like the test shots because they remind me of a particular photo Dad took of me when I was little. It, too, has a spooky vibe in a way.
Sunday morning was much nicer and brighter. Sadly, I wasn’t able to wear my wool challis dress as I had before because the skirt was still wet.
This time, I posed on the steps of MacArthur. For those who don’t know, this was one of the houses Grandma used to interpret in and the last house she worked in before getting ill. A large photo of her standing on these same steps hangs on my wall. That made this posing particularly meaningful. (right) This one will be going up on the wall near Grandma’s photo.
I am happy I finally decided to get my image done. I do regret not finding the time and funds to do it earlier and multiple times.
For those interested in how dress colors photograph with period techniques, Saturday’s dress is a wool challis in a large scale plaid with white, red, and grey. The grey is blue hued, and read white in the image. Sunday’s dress is a cotton polychrome shirting that reads dark and predominantly red to the eye. The secondary colors are blues and greens, which read light in the image.
For the first time in years, I took a personal day for personal enjoyment. This allowed me to go to the museum Friday morning to set up the millinery shop prior to opening. It also meant, I was their as students arrived for their field trips. I miss field trip days. These kids and teachers did too. It was nice to see such happy and excited faces bouncing around the village.
Saturday morning was a surprise turn for me. When I checked the weather app Friday morning, it said 10% chance of rain. Saturday morning, it said 90%. I grabbed my umbrella. I should have opted for a not sheer dress or grabbed my coat. It pretty much rained all day.
Saturday morning video….
One of my favorite questions of the weekend came from a young visitor. They asked about what to do if the straw mildews or gets moldy. What a great question, especially on a rainy day. Mold and mildew are a threat to straw. If a straw hat or bonnet gets wet and does not dry fast enough, it can develop mildew or mold. As bleach will weaken or dissolve the straw, I try spraying the straw with diluted vinegar. If need be, use an old toothbrush to work the mildew or mold free.
On Sunday, a troop of Girl Scouts were my first visitors. They had many good questions while being excellent listeners. They reminded me of some of the types of programming I really miss doing.
What a difference a day makes…
I discovered there are some notable changes for me when setting up the millinery in May rather than in July. Among them….
School is still in session. This means my preparation time is completely different. I had developed a two week staging process with a samples making build up spanning about a month. Neither of those were feasible with school in session.
Food via roadside stands is not a possibility in May. Strawberries aren’t ready. Raspberries aren’t ready. Basically, stands here are starting to have plants. That is it.
Eating leading up to the event isn’t a concern for most people. Given my digestive and migraine issues, I have to be careful. In July, I graze of vegetables and fruit with some sage carbs and protein the handful of days before an event. This doesn’t work when I need to be at work, taking lunches. I’ve discovered I am freaking hungry!
The weather is completely different. Wednesday morning, I had a thick layer of ice frost on my car. It was a cold 34 degrees on the drive in. Setting up Friday morning was quite pleasant, though, being in the 50s with a breeze. If anything, I forgot to drink enough water as I worked.
Congratulations! You have a reproduction hat. It may be one of mine. It may be one made by another talented milliner. In either case, you are ready for the next step.
This post is for you. This post will cover the most common topics and questions about reproduction straw hats for the 1850s and 1860s. Some of these answers will apply to other eras as well.
My hat is too big.
Good news – this is a fairly easy adjustment. If a hat is just a bit too big, meaning it wiggles but doesn’t flop, a lining ribbon or a lining can help it fit better. A cotton sateen or petersham ribbon around the inside is generally recommended for comfort anyway. Adding a thin layer of cotton or wool batting behind the ribbon can thicken the reduction while adding soft comfort. Adding a lining to the crown or crown and brim can also improve the fit. Choose a silk taffeta, silk organza, or cotton organdy. Light gathers will bring the size in a little, while denser gathers will bring it in even more.
My hat is too small.
First, double check how you are wearing your hat by comparing to original images. In the modern era we tend to wear hats lower on our head, coming down onto the forehead. In the mid-19th century, hats were worn much higher on the head. This can make a hat feel too small while it is actually the right size for you.
If you find a hat is truly too small, consider passing it along. A straw hat can be stretched a small amount with the aid of a hat stretcher and mist bottle. This will likely effect the shape of the crown, possibly distorting it from its blocked period shape.
I want to decorate my hat.
This is the fun part. Be sure to spend some time looking at original images before starting. You will find period fashion illustrations show densely decorated hats while period photographs show a little more restraint. Elements most often include ribbon, flowers, and feathers either center front or to one side with the ends of ribbon to the back.
Use a strong, sharp needle and thread to tack trims in place. Use large stitches that are secure yet removable. This way you can change the trims as desired. Please do not use glues on straw. Floral arrangements can be made in whole or pieces prior to attaching to the hat. They can be tacked in place with thread or with pins.
Line the interior of the crom for added comfort. This can be done with a cotton sateen or petersham ribbon around the crown edge or a silk taffeta, silk organza, or cotton organdy lining the crown or crown and brim. The lining can be added before or after the trim. Each milliner does it differently.
My hat won’t stay on my head.
As hats of the era were worn higher on the head, they often do not feel secure. Original hats show an elastic cord or ribbon ties was placed where the brim and crown meet, approximately just above the ear area. This cord or ties would go behind the head, securing under the hair arrangement. I find quarter to half inch wide cotton sateen or cotton petersham work well for this as they tie and untie easily without getti g stuck on the hair.
Period photographs show some hats also had wide, decorative ribbons sitting over the ear area, just in front of where these ties would be. These ribbons can be fairly wide, often plaid or striped. Rosettes or bows can be seen in front of the ears.
Can I wear a hairnet with a hat?
A plain hairnet is a hair accessory, an item used in arranging or dressing the hair. As such it was worn with a variety of millinery items, including hats. Remember, these nets were light weight and fine, made of silk threads or hair. Decorative nets, such as those made of woven ribbons, are also see in illustrations worn with hats. Ribbon headdresses, such as those on a foundation with pleated or ruched ribbon may not combine well with a hat as the hat will crush the ruche or the ruche will cause the hat not to sit properly
Hat FAQ Video
This video contains several helpful pieces of information on hats:
My hat might not be right.
Sadly, sometimes merchants or other reenactors sell hats that are not considered accurate. The reality is a great deal of progress has been made in understanding the fashionable hat of the 1859s and 1860s over the past two decades. Thanks to the surge in easily accessible resources, such as period fashion illustrations, photographs, and originals, we now know more about who wore hats, when they wore them, and what those hats look like. This also means that hats produced years ago are no longer considered as correct as they once were.
If you find yourself with a hat that may not be accurate, take some time to look at period images and original hats. Look at their shape and their proportions. Then go back to your hat. Honestly decide whether the hat can be improved and if you have the time, skill, and resources to do so. For some, this can be a challenge project. For some, this can be an added frustration.
Improvements can come in the form of wiring a hat’s brim edge, removing rows of plait from the edge, or shortening the crown at the base. Each of these can feel simple or overwhelming to a person. Please keep in mind sewing straw is different from sewing fabric. It may or may not be something you are comfortable with. If the answer is “no”, pass the hat along to a local theater or use it for something else.
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A CDV recently appeared that brought up how women wore their bonnets perched on the backs of their heads from 58ish to 63/4ish. (I want said cdv & will be bidding. Fingers crossed.) Here is a close-up:
See how the bonnet sit further back on her head? Her interior flowers land almost at her mid-line.
The question I am hearing is “how did they do that?’
There as a few aspects that help:
– A bonnet stay. This is a ribbon, strip or even wire inside the bonnet, positioned to act like a headband holding the bonnet in place. (These need to be fitted to the wearer.)
– The frill and interior decoration. The placement and fullness of these act like a catch or a band to help hold the bonnet.
– Balance. The front to back balance of the bonnet needs to put more weight in the brim and forward crown area of the bonnet rather than the back.
The placement of the hair can also be a contributing factor.
This is my first straw bonnet, years & years ago. While it has some early issues, it shows what a stay can do. These photos were taken after a parade marching into 40 mph winds that ended in a hail storm. During this walk, the force of the winds actually snapped a bone in my cage. But, the bonnet stayed put.
Here is Lily in the same bonnet. It sits further back on her. But, stays pretty well. (It finally got to retire after this.)
This next bonnet is a different shape, drawn. Instead of a stay, it holds put thanks to the frill and flowers. The frill is gathered like ruching in this one. The back edge sorta stands fluffed, holding against my hair.
This is my bonnet from last year. (How awful is my facial expression?) I think you can see the position of this one. This stays with the work of the frill and my hair.
Here is how I often wear my hair:
Now, Lily’s bonnet from last year does need a stay as she does have some issue with I staying put. Granted, se is also showing kids how o play with games including stilts much of the time. She also has far better posture than I do. Now that I think about it more, she has less hair in the back too.
Here is a photo of both of us from last month with the same two bonnets. (different ribbon on mine) This shows the fullness of the frill pretty well.
Tomorrow, I’ll be wearing my new soft crown. It has the ruched frill but no stay. Of course, the weight will be at the top. I will likely be wearing my veil turned back over the bonnet most of the day. I will report back on how well it stays.
Betsy Connolly sent me some beautiful photos showing excellent perch. (The photos are so pretty, I’m not going to crop them.) She says some have stays, some do not. She agrees that staying put is about balance.
Here is Lisa Springstube Lindsey in a mourning bonnet with the full frill helping hold it and a Marie Stuart:
Here is Beth Chamberlain with two good examples:
If you have a good ‘perch’ photo & would like to share it, please let me know (I think if you link it in the comments, I can grab it. Otherwise, email or message me.)
I spent today in the nineteenth century. As I walked into the historic village, I felt the tension leaving my body and soul. I had to stop for a moment to truly embrace it.
It was an absolutely perfect day to spend at the museum. (FB reel) The birds were chirping, sheep baaa-ing. Even the sound of the bees in the apple blossoms was enjoyable. (FB reel)
Today I was doing something a bit different: talking about dolls as fancy work.
When I started falling down the rabbit hole that is doll collecting, they were never supposed to be a part of my history life. After a bit, one would tag along on occasion to help accent some aspect of some of my interpretations. Then I got a phone call asking if I would talk about dolls for this weekend. Of course, I was willing.
Today’s program was in two parts. For most of the day, I chatted with visitors about dolls as fancy work in the dining room of Foster. In the afternoon, I offered a talk in the Gallery: The Little Companions of Ladies: How Childhood Playthings Became Adulthood Helpmates.
In the presentation, I explored how dolls as toys were viewed in the nineteenth century and how they were made into pin cushions, pen wipers, and other useful items.
To see more about Theo’s adventures while at the museum, hop over to Don’t Paint the Cat.
If I Had My Own Blue Box: 